What’s the Best Way to Bond Rubber Gaskets?

Bonding GasketsRubber profiles come in lengths that are cut-to-size and fabricated into finished gaskets. Examples include picture frame or bezel gaskets, O-rings, and gaskets with rounded corners.

There are four ways to bond or join the ends of rubber profiles.

  • Hot Splicing
  • Vulcanization
  • Cold Bonding
  • Molding

Each bonding or joining method has its advantages, but what’s the best choice for your application? Let’s examine each method in detail so that you can make the right decision. Continue reading What’s the Best Way to Bond Rubber Gaskets?

Rubber Floor Mats Reduce Wear, Danger, and Noise

Rubber Floor MatsRubber floor mats for mobile equipment protect cabin floors from damage and operators from slip-and-fall hazards. Rubber flooring that’s laminated to acoustic insulation also absorbs noise from the engine compartment, which is often directly below the cab where the operator sits. Rubber matting can even be used as a kick-plate to protect cabin walls from contact with an operator’s boots.

For mobile equipment manufacturers, choosing the right type of cabin flooring is an important design consideration. The metal floors that are used inside a cab are durable, but operators track mud, snow, dirt, and water inside. Rubber floor mats can protect these metal surfaces from rust, corrosion, and scratching. Sheet metal flooring can become slippery, but rubber surfaces can offer surer footing.

As manufacturers are discovering, rubber floor mats are part of a complete cabin solution that promotes operator safety and equipment performance. By understanding how rubber flooring is designed and made, manufacturers can determine if a custom-fabricated solution is the right choice. For starters, however, engineers may want to compare rubber to other flooring materials. Continue reading Rubber Floor Mats Reduce Wear, Danger, and Noise

Custom Cab Insulation Reduces Sound, Costs, and Mistakes

Custom Cab InsulationCustom cab insulation absorbs sound and provides a finished appearance to mobile equipment interiors. This acoustic insulation can be cut by hand and applied with spray adhesives, but that process is expensive, wasteful, and even hazardous to human health. Plus, manual cutting can result in cabin insulation that’s unappealing. Buyers who see mis-cuts may question the quality of your overall equipment design.

As mobile equipment manufacturers are discovering, there’s a better way to design and build quieter cabs. Custom-fabricated insulation that’s waterjet cut creates straight lines and chamfered angles. There’s less material waste, reduced cutting times, and closer control of material usage. Engineers can also get design assistance and help with material selection. Installers can avoid messy, toxic spray adhesives.

Parts marking, kitting, and packaging provide benefits, too. By taking a closer look at how custom-fabricated cab insulation is made, you can determine if it’s the right choice for your company. Continue reading Custom Cab Insulation Reduces Sound, Costs, and Mistakes

Engine Compartment Insulation for Heat and Noise Reduction

Engine Compartment InsulationEngine compartment insulation keeps heat and noise in the engine bay from reaching a vehicle’s interior. Thermal insulation protects drivers, operators, and passengers from high temperatures that can also damage on-board electronics such as GPS tracking systems. Acoustic insulation dampens damaging sound-induced vibrations and protects personnel from decibel levels that can harm human hearing.

With forestry equipment, military land systems, and other types of mobile specialty vehicles, the cab where the operator sits is usually next to the engine compartment. If the cab is directly above the engine bay, installing thermal-acoustic insulation under the cabin floor is a smart choice. Cabin insulation supports additional noise reduction. Inside the engine compartment, insulation is attached to the firewall.

For mobile equipment manufacturers, choosing the right engine bay insulation is an important design consideration. Product designers and engineers need to understand their options, but it’s also important to understand how thermal-acoustic insulation is made. Engine compartment insulation that’s custom-fabricated doesn’t just reduce heat and sound. It helps you to control costs and improve quality. Continue reading Engine Compartment Insulation for Heat and Noise Reduction

Window Channel Selection Tips

Window ChannelWindow channels are rubber gaskets that hold window glass in place and help to secure window frames. They also eliminate rattling and provide protection against wind, water, dust, and debris. Applications for window channels include mobile equipment, defense, medical and health, stainless steel and food equipment, infrastructure, and aerospace.

For engineers and product designers, window channel selection begins by understanding the types of products that are available. It’s also important to define your application requirements and to compare product specifications. In this article from Elasto Proxy, you’ll learn how to select window channels that provide the sealing and insulation you need. Continue reading Window Channel Selection Tips

Industry 4.0 for the Real World

Industry 4.0Industry 4.0 is a catchphrase and buzzword that you can no longer afford to ignore. This fourth phase of the Industrial Revolution isn’t just about the increased digitization of manufacturing. It’s not just about advances in automation either. Industry 4.0 could change how your company competes and whether or not you’ll continue to win. Industry 4.0 isn’t just about technology. It’s about profitability. Continue reading Industry 4.0 for the Real World

Four Common Shapes for Extruded Rubber Seals

Shapes for SealsThere are four common shapes for extruded rubber seals. Do you know which shape is the right choice for your gasket application? Engineers and seal designers can choose P-shapes, D-shapes, E-shapes, and lip seals. Purchasing agents can either order cut lengths or buy spliced gaskets.

In this article from Elasto Proxy, you’ll learn when to choose and how to use the four common shapes for extruded rubber seals. We also invite you to stay tuned for a series of short videos that will explain what you need to know about P-seals, D-seals, E-seals, and lip seals. Continue reading Four Common Shapes for Extruded Rubber Seals

Bulb Trim Selection Tips

Bulb Trim Bulb trim provides sealing and insulation for doors, hatches, and enclosures with rounded corners. These industrial rubber products have separate bulb and retainer sections, each of which can have a different durometer or hardness. The bulb forms a seal under low-to-medium closure force. The retainer or trim is pressed into place over a flange and may have an integral tongue or metal clips to promote attachment.

Elasto Proxy supplies a wide variety of bulb trim seals and can custom-fabricate finished gaskets that save time and money on your assembly line. In this article, you’ll learn how to choose the right bulb trim for your application. Whether you work in engineering, procurement, or production, compound selection and part dimensions are critical. Product features vary, too. Continue reading Bulb Trim Selection Tips

Five Products You Didn’t Know That Elasto Proxy Supplies

Five ProductsElasto Proxy supplies industrial products that you probably didn’t know we offered. Why does this matter to you? Engineers need reliable parts that support larger product designs. Components that don’t work, won’t fit, fail in the field, or wear out too soon can cause project delays and cost overruns. If your current supplier can’t support your application, Elasto Proxy may offer an alternative.

Purchasing personnel also need suppliers who meet business and technical requirements. For purchasing agents, sticking with the same vendor may seem like the easiest way to do business. Yet it’s not always the best way, as sourcing managers can attest. As companies consolidate vendor lists to reduce operational expenses, they’re also buying more parts from suppliers with strong vendor scorecards.

In this article from Elasto Proxy, you’ll learn about five products that we offer that you probably didn’t know we did. Do you need rubber that’s bonded to metal, silicone hose, metallic-colored extrusions, molded plastic parts, or sewn products? If your company is buying these products from another supplier, you could save time and money by ordering them from Elasto Proxy instead. Continue reading Five Products You Didn’t Know That Elasto Proxy Supplies

The True Costs of Industrial Rubber Products

True CostsWhat are the true costs of industrial rubber products such as seals, gaskets, and insulation? Buying rubber materials and fabricating them in-house may seem cost-effective, but is your company really saving money? For that matter, are you sacrificing quality, consistency, and potential sales opportunities for a questionable cost savings?

Companies that want to know the true costs of industrial rubber products need to understand the full scope of their manufacturing costs. Typically, these costs are divided into three categories: direct labor, direct material, and manufacturing overhead. If any of these costs are incorrect, your financial statements may under-report inventory value and the cost of goods sold.

In this article from Elasto Proxy, we’ll examine each category of manufacturing costs so that you can consider how your in-house operations compare to outsourced fabrication. By understanding your true costs, you can make better business decisions and strengthen your manufacturing operations. Continue reading The True Costs of Industrial Rubber Products